{"id":38165,"date":"2024-08-27T09:00:21","date_gmt":"2024-08-27T07:00:21","guid":{"rendered":"https:\/\/www.bellmer.com\/?p=38165"},"modified":"2024-11-15T11:49:13","modified_gmt":"2024-11-15T10:49:13","slug":"roll-manufacturing-is-our-passion","status":"publish","type":"post","link":"https:\/\/www.bellmer.com\/ru\/2024\/08\/27\/roll-manufacturing-is-our-passion\/","title":{"rendered":"Roll Manufacturing is our Passion"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column][vc_column_text css=&#187;.vc_custom_1718367135655{margin-bottom: 0px !important;}&#187;]\n<h1><span style=\"color: #008ac9;\">Roll manufacturing is our passion<br \/>\n<\/span><\/h1>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718368031783{margin-bottom: 0px !important;}&#187;]\n<h4>We keep it rollin\u00b4 &#8212; Roll manufacturing at Niefern<\/h4>\n[\/vc_column_text][mk_padding_divider size=&#187;20&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#187;1\/2&#8243;][mk_padding_divider size=&#187;5&#8243;][vc_column_text css=&#187;.vc_custom_1718368015592{margin-bottom: 0px !important;}&#187;]Know-how in production is an important key to success at Bellmer &#8212; especially with a view to ever shorter project processing times and high quality standards. Bellmer also focuses on quality in the field of rolls. Our qualified personnel are always quality-conscious and thus ensure the high standard of our products, while spacious and newly built warehouses and assembly halls in the immediate vicinity of the company ensure appropriate production capacities. Short distances enable us to produce quickly and flexibly. Roll manufacturing has been located in Plant 3 in Enzberg since 2012.[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718361790169{margin-bottom: 0px !important;}&#187;][\/vc_column_text][\/vc_column][vc_column width=&#187;1\/2&#8243;][mk_custom_list style=&#187;mk-icon-angle-double-right&#187;]\n<h3><span style=\"color: #008ad2;\">Short facts:<\/span><\/h3>\n<ul>\n<li>The 22-strong team produces around 850 rolls per year<\/li>\n<li>More than 8,000 rolls have already been processed here<\/li>\n<li>Production of new rolls, as well as overhaul &amp; maintenance of customer rolls<\/li>\n<li>Sizes from 100 mm to 1300 mm \u00d8<\/li>\n<li>Use in the Paper Technology &amp; Separation Technology division<\/li>\n<li>Each roll is manufactured according to order specifications<\/li>\n<\/ul>\n[\/mk_custom_list][\/vc_column][\/vc_row][vc_row][vc_column][mk_gallery images=&#187;38179,38183&#8243; column=&#187;2&#8243; image_size=&#187;full&#187; hover_scenarios=&#187;slow_zoom&#187;][mk_padding_divider size=&#187;15&#8243;][\/vc_column][\/vc_row][vc_row][vc_column width=&#187;1\/2&#8243;][vc_column_text css=&#187;.vc_custom_1718367072589{margin-bottom: 0px !important;}&#187;]\n<h4><span style=\"color: #008ac9;\">1. Delivery &amp;\u00a0 Preparation<\/span><\/h4>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718368395171{margin-bottom: 0px !important;}&#187;]In the first step, the delivered pipes are unloaded, assigned to the corresponding orders and then checked.<br \/>\nThis is followed by preparation and mechanical processing of the pipe materials in the form of overturning and internal turning.[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718367082335{margin-bottom: 0px !important;}&#187;]\n<h4><span style=\"color: #008ac9;\">2. Welding Shop &#8212; things get hot here<\/span><\/h4>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718363466636{margin-bottom: 0px !important;}&#187;]In this work step, the various components of the individual rolls are joined together. The tubes are thermally expanded by heating them with a gas ring burner so that the base prefabricated in the small turning shop can be inserted. Finally, the roll parts are welded together.[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718367088806{margin-bottom: 0px !important;}&#187;]\n<h4><span style=\"color: #008ac9;\">3. Turning\u00a0 Shop &#8212; the real all-Rounder<\/span><\/h4>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718368695114{margin-bottom: 0px !important;}&#187;]The tubes are cut to finished length in the lathe. The rolls are also prepared for further processing in the CNC machines by cutting to length and centering. The lathe can also be used for the production of individual parts thanks to its wide range of applications.[\/vc_column_text][mk_gallery images=&#187;38195&#8243; column=&#187;1&#8243; image_size=&#187;full&#187; hover_scenarios=&#187;slow_zoom&#187;][mk_gallery images=&#187;38199&#8243; column=&#187;1&#8243; image_size=&#187;full&#187; hover_scenarios=&#187;slow_zoom&#187;][\/vc_column][vc_column width=&#187;1\/2&#8243;][mk_gallery images=&#187;38187&#8243; column=&#187;1&#8243; image_size=&#187;full&#187; hover_scenarios=&#187;slow_zoom&#187;][mk_gallery images=&#187;38191&#8243; column=&#187;1&#8243; image_size=&#187;full&#187; hover_scenarios=&#187;slow_zoom&#187;][mk_padding_divider size=&#187;15&#8243;][vc_column_text css=&#187;.vc_custom_1718367520346{margin-bottom: 0px !important;}&#187;]\n<h4><span style=\"color: #008ac9;\">4. Balancing &#8212; Everything in Order<\/span><\/h4>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718368679646{margin-bottom: 0px !important;}&#187;]Slight asymmetrical mass distributions can occur due to manufacturing tolerances. As with car tires, these imbalances lead to vibrations and increased wear. It is therefore very important to eliminate the imbalance. Based on preliminary measurements, balancing weights are inserted into the open tubes using balancing stars. After closing and finishing on the lathes, the roll is checked again. Balancing is then carried out by drilling out and inserting additional weight rods in the bottom of the roll or in the balancing stars.[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718367526788{margin-bottom: 0px !important;}&#187;]\n<h4><span style=\"color: #008ac9;\">5. Large and small lathes &#8212; with an eye for detail<\/span><\/h4>\n[\/vc_column_text][vc_column_text css=&#187;.vc_custom_1718368778017{margin-bottom: 0px !important;}&#187;]In the large turning shop, mainly large roll tubes are machined and finished &#8212; up to 18 tons. A total of six machines are operated in the Bellmer small turning shop &#8212; five of which are CNC machines.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][mk_padding_divider][\/vc_column][\/vc_row][vc_row][vc_column width=&#187;1\/4&#8243;][vc_single_image image=&#187;31862&#8243; img_size=&#187;250&#215;125&#8243; onclick=&#187;custom_link&#187; img_link_target=&#187;_blank&#187; link=&#187;https:\/\/www.bellmer.com\/ru\/%d0%be-%d0%ba%d0%be%d0%bc%d0%bf%d0%b0%d0%bd%d0%b8%d0%b8\/%d0%bf%d1%80%d0%be%d0%b8%d0%b7%d0%b2%d0%be%d0%b4%d1%81%d1%82%d0%b2%d0%be\/&#187;][\/vc_column][vc_column width=&#187;3\/4&#8243;][vc_column_text css=&#187;.vc_custom_1718368201983{margin-bottom: 0px !important;}&#187;]\n<h3><span style=\"color: #008ac9;\">Get more information<\/span><\/h3>\n<p>You can get further information about the passion for manufacturing <a href=\"https:\/\/www.bellmer.com\/ru\/%d0%be-%d0%ba%d0%be%d0%bc%d0%bf%d0%b0%d0%bd%d0%b8%d0%b8\/%d0%bf%d1%80%d0%be%d0%b8%d0%b7%d0%b2%d0%be%d0%b4%d1%81%d1%82%d0%b2%d0%be\/\">here.<\/a><br \/>\n<strong>Or just contact us: <\/strong><span style=\"color: #008ac9;\">info@bellmer.com<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row fullwidth=&#187;true&#187; parallax=&#187;content-moving-fade&#187; parallax_image=&#187;283&#8243; disable_element=&#187;yes&#187;][vc_column][mk_padding_divider size=&#187;400&#8243;][\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Know-how in production is an important key to success at Bellmer &#8212; especially with a view to ever shorter project processing times and high quality standards. Bellmer also focuses on quality in the field of rolls.<\/p>\n","protected":false},"author":40,"featured_media":38181,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1,13442],"tags":[8996,14152,14151,14153],"class_list":["post-38165","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-allgemein","category-quality-ru","tag-bellmer-ru","tag-info-ru","tag-roller-production-ru","tag-werk-3-ru"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.2 (Yoast SEO v28.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Roll Manufacturing is our Passion - Bellmer GmbH<\/title>\n<meta name=\"description\" content=\"Know-how in production is an important key to success at Bellmer - especially with a view to ever shorter project processing times.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.bellmer.com\/ru\/2024\/08\/27\/roll-manufacturing-is-our-passion\/\" \/>\n<meta property=\"og:locale\" content=\"ru_RU\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Roll Manufacturing is our Passion\" \/>\n<meta property=\"og:description\" content=\"Know-how in production is an important key to success at Bellmer - 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